Proven Results

Real outcomes from real plants

80–92% alarm reduction, multi-year DCS life extension, significant cost savings, and measurable ROI.

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80–92%Average nuisance alarm reduction (ISA-18.2)
2–5 YearsDCS life extension via obsolescence roadmaps
$50K–$145KSavings in the first 90 days vs. full contractor
$2.1M+5-year contract value increase (example)

Client Results

Major LNG Facility — Alarm Management Quick Audit

Delivered 82–91% nuisance alarm reduction in 2–4 weeks using ISA-18.2 rationalization on Honeywell Experion. Saved $50K–$100K+ versus a full-time contractor.

Large Refinery — 5-Year Obsolescence Roadmap

Created a hybrid migration plan for a 22-year-old Honeywell TDC3000 system. Extended reliable operation by 4–5 years and avoided $1.2M in immediate capital spend.

Petrochemical Plant — 5-Year Service Contract Negotiation

Renegotiated and expanded multiple contracts, increasing annual value from $850K to $1.7M while reducing per-year cost by 18%. Projected 5-year savings: $2.1M+.

High-Density Process Facility — AI-Driven Energy Management

Integrated Precision Power Chain Monitoring and AI analytics. Achieved 12–18% energy reduction with projected annual savings of $420K+.

"ROI gave us a practical, budget-aligned roadmap instead of the usual vendor push for a full replacement. We saved millions and gained operational certainty."

— Reliability Manager, Major Refinery

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