ISA-95 Integration Consulting & Roadmap
ISA-95 (IEC 62264) is the global standard for integrating business systems (Level 4) with manufacturing control systems (Levels 0–3). Our consulting delivers clear models, functional specifications, and practical integration roadmaps for legacy DCS and PLC environments.
Why ISA-95 Matters for Legacy Modernization
- Provides a common language between IT (ERP/MES) and OT (DCS/PLC)
- Reduces custom integration costs and errors
- Enables hot cutover and parallel operation strategies
- Supports Industry 4.0, IIoT, and cloud historians
Our ISA-95 Consulting Deliverables
Equipment & Functional Models
We map your legacy hardware and control logic to the ISA-95 hierarchy (enterprise → site → area → work center).
Information Exchange Profiles
Clear definitions of data flows between Level 3 (MES) and Level 2 (control systems).
Legacy-to-Modern Mapping
Point-by-point mapping from old DCS/PLC tags to modern ISA-95 compliant structures.
Phased Integration Roadmap
Practical implementation plan with hot cutover options and rollback procedures.
Often paired with OPC UA integration for secure, standardized connectivity.